Verified August 14, 2026

Steam catapults on aircraft carriers: how they work—and what changed in 2026

Steam catapults use pressurized steam to drive pistons beneath the flight deck, pulling a launch shuttle that rapidly accelerates an aircraft to flying speed. On August 13, 2026, a White House memorandum ordered a 60-day plan for measures to replace EMALS with steam catapults on the future USS Doris Miller (CVN-81).

Current U.S. steam fleet
Nimitz class
Ford-class launch system
EMALS
2026 replacement direction
CVN-81 plan
A C-2A Greyhound launches from USS Nimitz in June 2026 while steam trails across the flight deck.
USS Nimitz launches a C-2A Greyhound on June 25, 2026. U.S. Navy photo by PO2 Peter K. McHaddad. DVIDS source (public domain).

Latest verified status

The 2026 order is a redesign directive, not a completed conversion

The official memorandum requires the Secretary of War, in consultation with the Navy, to provide the President within 60 days a plan for measures to replace CVN-81’s electromagnetic launch system and advanced weapons elevators with steam and hydraulic systems. The engineering path, validated cost and schedule effects were not yet public when this page was verified.

Context

EMALS was already under contract

In 2023, NAVAIR announced a $1.204 billion contract modification covering EMALS and Advanced Arresting Gear production and support for CVN-81 through 2032.

NAVAIR contract announcement
Not yet public

The final integration plan

The memorandum sets the direction and the planning deadline. It does not itself publish the revised machinery arrangement, construction sequence, final cost or completed launch-system design.

Navy contracts for CVN-81 EMALS/AAG

NAVAIR says production work is to begin immediately.

Presidential memorandum changes direction

A 60-day plan is ordered for replacing EMALS with steam catapults on CVN-81.

Planning window reaches 60 days

The next meaningful milestone is the plan required by the memorandum; this site does not label any later outcome as known until verified.

Quick facts

The shortest useful version

Steam is mature carrier technology.NAVAIR says the Navy has used steam launching systems for more than 50 years.
A launch is a controlled energy transfer.Stored steam is admitted to cylinders, driving pistons and the deck shuttle attached to the aircraft.
Water demand is a real design difference.A 2015 NAVAIR explainer described roughly 125 gallons of water per steam launch on Nimitz-class operations.
EMALS uses a different power chain.NAVAIR describes it as stored kinetic energy plus solid-state electrical power conversion with precise computer control.

Technical references: NAVAIR Launching Systems, NAVAIR steam-catapult history, and NAVAIR EMALS.

How it works

Five stages of a steam catapult launch

The mechanism is mostly below the deck. The visible steam cloud is only the most obvious part of a system built around stored steam, launch valves, cylinders, pistons, a shuttle and water brakes.

  1. Store launch energy

    Steam is held in an accumulator so the catapult can release a large amount of energy quickly without drawing it all instantaneously from the ship’s steam plant.

  2. Connect aircraft to shuttle

    The aircraft is positioned at the catapult and connected to the deck shuttle through its launch interface. Flight-deck personnel complete checks and clear the launch path.

  3. Open the launch valve

    Commanded steam enters the catapult cylinders. Pressure acts on the pistons below the flight deck.

  4. Accelerate down the deck

    The pistons drive forward, moving the shuttle and aircraft along the catapult track until the airplane separates at the bow.

  5. Stop and reset the machinery

    Water brakes decelerate the piston assembly at the end of the stroke. The system is then reset for another launch; vented steam can envelop the deck around the catapult.

Sailors hand-crank a large steam-catapult cylinder during maintenance on USS George H.W. Bush in 2024.
The machinery below the deck is substantial: sailors handle a catapult cylinder during reinstallation aboard USS George H.W. Bush, Oct. 8, 2024. U.S. Navy photo by PO2 Felix Castillo Reyes. DVIDS source (public domain).

What the steam cloud tells you

The cloud is visible; the acceleration machinery is not.

The launch cylinders and pistons run beneath the flight deck. Steam escaping or venting around the launch area makes the event visually dramatic, but the useful work happened as pressure pushed the piston system through its stroke.

See real flight-deck examples

Steam vs. EMALS

Two ways to solve the same launch problem

Both systems must put the correct amount of energy into an aircraft over a short deck run. Their main difference is how that energy is stored, controlled and delivered.

Comparison of steam catapults and the Electromagnetic Aircraft Launch System
QuestionSteam catapultEMALS
What drives the launch?High-pressure steam acting on pistons in long cylinders beneath the deck.Electrical power conversion driving a linear electromagnetic motor.
How is acceleration controlled?Mechanical/steam regulation sets the launch condition; the pressure pulse drives the piston stroke.NAVAIR highlights precise computer control, more accurate end-speed control and smoother acceleration.
Fresh-water demandNAVAIR’s 2015 Nimitz-class explainer cited about 125 gallons per launch.No steam accumulator water cycle is needed for the launch stroke itself.
Aircraft rangeProven across decades of U.S. carrier aircraft; launch settings are matched to aircraft weight/configuration.Designed for a broad range from lightweight unmanned aircraft to heavy strike fighters.
Maintenance & manning goalMature, mechanically intensive system with steam piping, cylinders, valves and water-brake hardware.NAVAIR lists reduced manning and maintenance among intended benefits.
Where used by U.S. carriers?Nimitz-class carriers.Ford-class carriers beginning with USS Gerald R. Ford (CVN-78).
CVN-81 status, Aug. 2026Presidential memorandum directs a 60-day plan to use steam instead of EMALS on CVN-81.Previously contracted for CVN-81; the memorandum directs planning to replace it on that hull.
Mature systemSteam

Decades of shipboard experience and an established Nimitz-class maintenance base.

Control-focused designEMALS

Built around adjustable electrical control, smoother acceleration and reduced steam-plant dependence.

CVN-81 issueIntegration

The 2026 question is not simply which technology works; it is how to change an in-progress Ford-class design safely, affordably and on schedule.

EMALS performance claims above are described by NAVAIR and by shipbuilder HII. They are presented as system design/operational characteristics, not as a claim that one system is universally superior.

Watch the systems

Official footage: steam launch and EMALS testing

The videos load only after you choose to play them, avoiding heavy third-party embeds during the initial page load.

NAVAIR-linked footage · 2012

X-47B shore-based steam catapult launch

A concise visual reference for the rapid shuttle-driven acceleration of a steam launch.

Play video

NAVAIR lists this YouTube video as the X-47B’s first shore-based catapult launch at NAS Patuxent River on Nov. 29, 2012. NAVAIR event page.

U.S. Navy / DVIDS · 2015

EMALS dead-load testing on USS Gerald R. Ford

Official Navy footage showing the electromagnetic system being tested from the carrier’s flight deck.

Play video

Published by the U.S. Navy on DVIDS; video ID 410153, public domain. DVIDS video page.

Questions people keep asking

The practical answers

These questions reflect recurring search and community confusion; the answers below use official or primary technical material rather than treating forum claims as facts.

What does the August 2026 order actually require?

It requires a plan within 60 days for measures to replace the Electromagnetic Aircraft Launch System on CVN-81 with steam catapults, along with replacing its Advanced Weapons Elevators with hydraulic systems. It is a directive to plan and execute a major design change, not evidence that the physical conversion was already complete on Aug. 13.

Does this mean USS Gerald R. Ford will be converted back to steam?

No conversion of CVN-78 is ordered by this memorandum. The replacement language specifically names CVN-81. USS Gerald R. Ford is the first ship of the class built with EMALS.

Why do aircraft carriers need catapults?

A carrier flight deck is far shorter than a conventional land runway. Fixed-wing carrier aircraft therefore need launch assistance to reach the required airspeed within the available deck distance, especially at heavier operating weights.

Where does the steam come from?

The catapult receives steam from the ship’s steam system and stores launch energy in an accumulator. The accumulator allows a large, short-duration release of steam to the launch cylinders rather than demanding the entire launch flow instantaneously from the steam plant.

Why is there such a large cloud of steam around a launch?

Steam can escape or be vented around the catapult during the launch/reset cycle. On a cool or humid flight deck it condenses visibly, producing the familiar cloud around the aircraft and launch crew.

Are steam catapults more reliable than EMALS?

There is no useful one-word answer. Steam is a mature system with decades of fleet experience, while EMALS was designed to improve control, maintenance, manning and aircraft-weight flexibility. Reliability also depends on system maturity, configuration, maintenance, operating tempo and what period of service is being compared. Claims that one is always more reliable need a defined metric and time window.

Can a Ford-class carrier simply swap EMALS for steam?

No. The need for a formal 60-day plan is itself evidence that the change is an integration project, not a plug-in replacement. A steam system requires different power, piping, machinery-space, control, maintenance and flight-deck interfaces than an electromagnetic system.

Which U.S. carriers use steam catapults now?

Nimitz-class aircraft carriers use steam launching systems. Ford-class carriers were designed around EMALS; the August 2026 memorandum directs a steam replacement plan specifically for CVN-81.

What happens next with CVN-81?

The next required step is the plan called for by the memorandum. Until a newer official plan, contract change, Navy release or construction update is published and verified, exact redesign details, schedule effects and final costs should be treated as unresolved.

Bottom line

Steam catapults are old technology in age, not simple technology in practice.

They are large, integrated ship systems that convert stored steam into a precisely timed aircraft launch. The 2026 CVN-81 decision matters because it proposes inserting that mature technology into a Ford-class ship whose launch architecture was built around EMALS. The important next facts are engineering facts: the approved redesign, cost, schedule and construction plan.

Back to the quick answer